TECHNOLOGICAL PECULIARITIES OF FERROUS METALLURGY IN THE SOUTHERN URALS IN THE GOLDEN HORDE PERIOD BASED ON THE MATERIALS FROM THE YABALAKLY‑1 SETTLEMENT AND PRODUCTION SITES OF THE BELSKO‑ URSHAK INTERFLUVE

  • A.R. Smertin Perm Federal Research Center, Ural Branch, Russian Academy of Sciences; Perm State National Research University Email: arsmertin@mail.ru
  • E.V. Ruslanov Ufa Federal Research Center, Russian Academy of Sciences Email: butleger@mail.ru
Keywords: metallurgy, metalworking, iron, cast iron, slag, metallography, XRF, Middle Ages, Southern Urals

Abstract

The study of craft production technology is a priority topic in archaeology, and therefore, the examination of materials from medieval domestic and production sites is of great interest. This research considers the analysis of new materials for characterizing the raw material base, iron smelting sites, and the interconnections between metallurgical sites of the 13th-14th centuries, geographically located within the Belsko- Urshak watershed and materials from the Yabalakly-1 settlement of Chiyalik culture. X-ray and archepmetallographic analysis of slag and artifacts allowed for the determination of technological features of ferrous metallurgy. The majority of items were of high-quality forging. The raw materials used included simple and phosphorescent iron, bloomery and cemented steel. Knives and adzes were distinguished by their high quality. Several well-reproduced technological schemes were identified on them: solid steel, forge welding, and three- layer composite. In isolated cases, poorly made forgings with a large number of slag inclusions and signs of overheating were recorded. Among these were sickles and stirrups. It was established that cauldrons were cast from white and gray cast iron. The studied slags had a heterogeneous chemical composition. Special iron foundry slags have been identified. The continuation of work in this territorial and chronological range will make it possible to clarify the modes of metallurgical smelting and the nature of the blacksmithing craft of the Southern Urals.

Downloads

Download data is not yet available.

Author Biographies

A.R. Smertin, Perm Federal Research Center, Ural Branch, Russian Academy of Sciences; Perm State National Research University

Science Researcher, Institute of Humanities Research, Perm Federal Research Center, Ural Branch of the Russian Academy of Sciences; assistant Perm State National Research University

E.V. Ruslanov, Ufa Federal Research Center, Russian Academy of Sciences

Candidate of Historical Sciences, Senior Researcher, Order of the Badge of Honour Institute of History, Language and Literature, Ufa Federal Research Center of the Russian Academy of Sciences

References

Ankushev M.N., Blinov I.A., Koryakova L.N., Vinogradov N.B., Sharapova S.V., Petrov F.N., Grigoriev S.A. Copper Oxides and Halides in Ancient Metallurgical Slags of the Southern Trans- Urals. In: Minerals: Structure, Properties, Research Methods. No. 11. Yekaterinburg: Institut geologii i geohimii UrO RAN, 2020. Pp. 23–25. (In Russ.)

Artemiev D.A., Stepanov I.S., Tairov A.D., Blinov I.A., Naumov A.M. Slag Inclusions in IronArtifacts from the Kichigino I and Krasnaya Gorka Burial Grounds, and the Iron Metallurgy of the Itkul Culture in the Early Iron Age. Arheologiya, etnografiya i antropologiya Evrazii = Archaeology, Ethnography and Anthropology of Eurasia. 2024;52(3):47–55. (In Russ.)

Vinnichek V.A., Vinnichek K.M., Selivanov V.M., Volkova N.V. Natural- Scientific Investigations of Cast Iron Pottery Fragments from Nikolskoye Settlement. In: Penza

Archaeological Collection. Issue 8. Penza : Izd-vo GAOU DPO «Institut regional’nogo razvitiya Penzenskoj oblasti», 2025. Pp. 435–450.

Garustovich G.N. The Trace of the Great Zamyatnya. A 14th Century Site near the Village of Brik- Alga. Ufa : Gilem, 2012. 222 p. (In Russ.)

Garustovich G.N., Ryazanov S.V., Yaminov A.F. The Brik- Alga 14th Century Site in the Bashkir Cis- Urals. Ufa : Tau, 2005. 152 p. (In Russ.)

Zavyalov V.I. The History of Permian Blacksmithing: An Archaeometallographic Study. Izhevsk: Udmurtskij institut istorii, yazyka i literatury Ural’skogo otdeleniya Rossijskoj akademii nauk, 2005. 244 p. (In Russ.)

Zavyalov V.I. Archaeometallography. In: Interdisciplinary Integration in Archaeology: Based on Lectures for Graduate Students and Young Staff. Moscow : IA RAN, 2016. Pp. 252–278.

Zavyalov V.I., Terekhova N.N. The Phenomenon of “Three- Layer Technology” (High Technologies in the Middle Ages). Istoricheskij format = Historical Format. 2015;4:21–32. (In Russ.)

Zykov A.P. Blacksmithing Products of the Population of Northwestern Siberia in the 2nd-17th Centuries: Diss. … Cand. Hist. Sci. Moscow : Institut arheologii Rossijskoj akademii nauk, 2008. 240 p. (In Russ.)

Maslyuzhenko D.N., Ryabinina E.A., Smertin A.R., Tretyakov E.A. A Collection of Golden Horde Period Artifacts from the Vicinity of Dianovo Village in the Middle Tobol Region: Typology and Technology. Ufimskij arxeologicheskij vestnik = Ufa Archaeological Bulletin. 2025;25(4):753–773. (In Russ.)

Minasyan R.S. Four Groups of Knives from Eastern Europe in the Early Medieval Period (On the Question of the Appearance of Slavic Forms in the Forest Zone). In: Archaeological Collection of the State Hermitage Museum. Issue 21. Leningrad : Iskusstvo, 1980. Pp. 68–74. (In Russ.)

Naumov A.N., Naumova T.V., Shmelev V.N. A Unique Find of a 14th Century Metallurgical Complex at Kulikovo Field. In: The Medieval and Early Modern City. IV. Archaeology. History. Tula : Gosudarstvennyj muzej- zapovednik «Kulikovo pole», 2018. Pp. 81–102. (In Russ.)

Petrov F.N., Kupriyanova E.V. Batanina N.S., Petrov N.F., Ankushev M.N., Blinov I.A. Copper and Bronze Knives, Sickles, and Daggers from the Complex of Sites near the Village of Stepnoye. In: Stepnoye: New Horizons. Chelyabinsk : Chelyabinskij gosudarstvennyj universitet, 2023. Pp. 169–192. (In Russ.)

Pugin K.G., Vaisman Ya.I., Yushkov B.S., Maksimovich N.G. Reduction of Environmental Load in the Handling of Ferrous Metallurgy Slags. Perm : Izd-vo Permskogo gos. teh. un-ta, 2008. 316 p. (In Russ.)

Ruslanov E.V. The Gornoye Archaeological Complex of the Golden Horde Period in the Cis- Urals: Towards the 60th Anniversary of Scientific Study. Arheologiya evrazijskih stepej = Archaeology of Eurasian Steppes. 2022;6:253–267. (In Russ.)

Ruslanov E.V. The Yabalakly-1 Settlement: New Materials on the Chiyalik Culture of the Southern Cis- Urals. Vestnik NGU. Seriya: Istoriya, filologiya = Vestnik NSU. Series: History, Philology. 2023;22 (5): Archaeology and Ethnography:118–130. (In Russ.)

Ruslanov E.V. Medieval Metallurgical Centers of the Southern Urals: General Characteristics and New Data. In: XXIII Ural Archaeological Conference. Orenburg : Izd-vo OGPU, 2025. Pp. 159–161. (In Russ.)

Ruslanov E.V., Krymsky S.V., Protsenko A.S. New Data on Ferrous and Non- Ferrous Metallurgy of the Southern Ural Population in the Early Iron Age and Middle Ages: Metallographic Analysis. Ufimskij arheologicheskij vestnik = Ufa Archaeological Bulletin. 2024;1:181–188. (In Russ.)

Ruslanov E.V., Obydennova G.T., Garustovich G.N. The Cis- Urals in the Golden Horde Period: A Complex of Chiyalik Culture Sites near the Village of Gorny. Ufa : Institut istorii yazyka i literatury ufimskogo issledovatel’skogo centra RAN, 2025. 145 p. (In Russ.)

Ruslanov E.V., Smertin A.R. Metal Artifacts and Slag from Golden Horde Period Sites of the Southern Urals: Metallographic Analysis. In: Geoarchaeology and Archaeological Mineralogy-2025. Miass; Chelyabinsk : Izd-vo YuUrGGPU, 2025. Pp. 190–195. (In Russ.)

Ryazanov S.V. Cast Iron Craftsmanship in the Cities of the Golden Horde (Results of Preliminary Research). Ufa : UNC RAN, 1997. 68 p. (In Russ.)

Ryazanov S.V. Blacksmith Metalworking in the Southern Urals in the 10th-14th Centuries. Ufimskij arheologicheskij vestnik = Ufa Archaeological Bulletin. 2003;4:244–257. (In Russ.)

Ryazanov S.V. Cast Iron Craftsmanship in the Golden Horde. Izvestiya Altajskogo gosudarstvennogo universiteta = Izvestiya of Altai State University. 2008;4–2:159–168. (In Russ.)

Ryazanov S.V. Cast Iron Production in the European Part of the Golden Horde (Second Half of the 13th-14th Centuries): Dis. … Cand. Hist. Sciences. Izhevsk : Udmurt. gos. un-t, 2009a. 188 p. (In Russ.)

Ryazanov S.V. Production of Iron and Cast Iron in the Southern Urals in the 14th-16th Centuries. In: Golden Horde Heritage. Kazan : Fen, 2009b. Pp. 479–487. (In Russ.)

Ryazanov S.V. Iron Metallurgy in the Southern Urals in the 13th-14th Centuries. Ufa : IEI UNC RAN, 2011. 125 p. (In Russ.)

Ryazanov S.V. Knives from the Laishevo Settlement (Technological Aspect). Vestnik VEGU = Bulletin of VEGU. 2012;2:106–113. (In Russ.)

Ryazanov S.V. Appendix 1. Metallographic Analysis of Blacksmith Artifacts from the Gornovskoye Settlement. In: Ruslanov E.V., Obydennova G.T., Garustovich G.N. The Cis- Urals in the Golden Horde Period: A Complex of Chiyalik Culture Sites near the Village of Gorny. Ufa: Ufimskij federal’nyj issledovatel’skij centr RAN, 2025. Pp. 60–65. (In Russ.)

Savchenkova L.L., Semykin Yu.A., Polyakova G.F., Khlebnikova T.A., Mukhametshin D.G., Khakimzyanov F.S. The City of Bolgar: The Craft of Metallurgists, Blacksmiths, and Founders. Kazan : Institut yazyka i literatury im. G. Ibragimova AN Tatarstana, 1996. 300 p. (In Russ.)

Semykin Yu.A. Ferrous Metallurgy and Blacksmithing Production of Volga Bulgaria in the 8th — Early 13th Centuries. Kazan: Otechestvo, 2015; Institut yazyka i literatury im. G. Ibragimova Akademii Nauk Tatarstana, 2015. 228 p. (Series “Archaeology of Eurasian Steppes”. Iss. 21) (In Russ.)

Smertin A.R. Ironworking Production of the Medieval Archaeological Complex Anyushkar in the Upper Kama Region. Arxeologiya evrazijskih stepej = Archaeology of Eurasian Steppes. 2023;1:127–141. (In Russ.)

Smertin A.R. The Old Russian Impulse in Agriculture of the Upper Kama Region (Based on Technological Analysis of Blacksmithing Products). In: VI Northern Archaeological Congress. Yekaterinburg: Institut istorii i arheologii Ural’skogo otdeleniya Rossijskoj akademii nauk, 2024. Pp. 352–354. (In Russ.)

Smertin A.R. Medieval Metallurgical Structures of the Chusovaya River Basin (On the Problem of Interpretation). In: Proceedings of the VII (XXIII) All- Russian Archaeological Congress. In 3 Volumes. Vol. 2. Krasnoyarsk : Sibirskij federal’nyj universitet, 2025. Pp. 343-346. (In Russ.)

Tishkin A.A., Khavrin S.V. The Use of X-ray Fluorescence Analysis in Archaeological Research. Teoriya i praktika arheologicheskih issledovanij = Theory and practice of archaeological research. 2006;2:74–86. (In Russ.)

Fomikhina I.V. The Influence of Structural Banding and Carbide Heterogeneity on the Fracture of Structural Steels. Nacional’naya associaciya uchenyh = National Association of Scientists. 2023;95–1:50–58. (In Russ.)

Crew P., Charlton M., Dillmann P., Fluzin P., Salter C., Truffaut E. Cast Iron from a bloomery Furnace. In: The Archaeometallurgy of Iron. Recent Developments in Archaeological and Scientific Research. Praha : Helvetica&Tempora, s.r.o., 2011. Pp. 239–262.

Krymskiy S.V., Ruslanov E.V., Protsenko A.S., Safuanov F.F. Chemical and Metallographic Analysis of Ferrous and Non- Ferrous Metallurgy Products from the Archaeological Sites of the Early Iron Age and the Middle Ages of the Southern Urals. Teoriya i praktika arheologicheskih issledovanij = Theory and Practice of Archaeological Research. 2024;36(3):78–94. DOI 10.14258/tpai(2024)36(3).-05

Published
2026-04-03
How to Cite
Smertin A., Ruslanov E. TECHNOLOGICAL PECULIARITIES OF FERROUS METALLURGY IN THE SOUTHERN URALS IN THE GOLDEN HORDE PERIOD BASED ON THE MATERIALS FROM THE YABALAKLY‑1 SETTLEMENT AND PRODUCTION SITES OF THE BELSKO‑ URSHAK INTERFLUVE // THEORY AND PRACTICE OF ARCHAEOLOGICAL RESEARCH, 2026. Vol. 38, № 1. P. 164-183 DOI: 10.14258/tpai(2026)38(1).-09. URL: https://journal.asu.ru/tpai/article/view/19179.
Section
SCIENTIFIC METHODS IN ARCHAEOLOGICAL RESEARCH